AIRTEC 62mm Core RS500 Style Intercooler Upgrade for Escort Cosworth



As part of our expanding Escort Cosworth product range, AIRTEC Motorsport is proud to launch our intercooler upgrade suitable for track or fast road use.

This full size RS500-style intercooler is suitable for the Escort Cosworth with the 62mm core ideal for all models up to Stage 3 (450bhp) cars.

In order to ensure there is no noticeable loss in performance during extended periods of hard driving, we have developed a larger, freer-flowing intercooler that is a direct replacement for the smaller and more restrictive OEM item.

Our solution to increasing the intercooler’s size and performance within the confines of the limited space behind the bumper is based upon a high flow, single pass core with a huge 62mm depth. This offers a massive increase in overall capacity in comparison to the original intercooler, as well as a significant increase in frontal area over standard, which allows it to make the most of the air flow provided.

Together with our high-flow, moulded one-piece cast end tanks to ensure flow is directed correctly and efficiently, the AIRTEC Motorsport intercooler offers much greater efficiency and volume over standard.

It fits the original 60mm inlet and outlet pipes and the comprehensive fitting kit includes all the correct fixtures and fittings. The comprehensive fitting kit includes all the correct fixtures and fittings. The optional fitting kit includes uprated polyurethane mounting bushes to replace the soft rubber bushes usually used to reduce movement and flex.


The intercooler is available in a Pro-Series Black or Natural Silver (with or without the AIRTEC logo).

Width: 695mm
Height: 440mm
Depth: 60mm



  • 60mm thick track proven bar and plate core
  • AIRTEC cast end tanks for improved airflow and unbeatable strength
  • Fitting takes less 1-2 hours, comes with fitting instructions
  • 3-year unlimited mileage warranty
  • Available in Pro-Series Satin Black or Natural Silver
  • AIRTEC logo available at no extra charge


Please note: This will NOT fit the Sierra Cosworth – please see here for our equivalent model AIRTEC Motorsport 62mm Core RS500-Style Intercooler Upgrade for Escort Cosworth – AIRTEC Motorsport



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